A welded ends lubricated plug valve is a type of valve used in various industrial applications to control the flow of fluids. The valve has ends that are designed to be welded directly into the pipeline. This provides a permanent, leak-proof connection, which is particularly useful in high-pressure and high-temperature applications. These valves are designed to be lubricated, which reduces friction between the plug and the valve body. Lubrication helps in smooth operation, reduces wear and tear, and extends the valve's service life. The main component is a cylindrical or conically tapered plug that can be rotated inside the valve body to control flow. The plug has a through-hole that aligns with the flow path when the valve is open and blocks the flow when the valve is closed.
Applicable Standards
DESIGN: API-6D & API-599
FACE TO FACE: ASME B16.10 & API6D
FLANGED END: ASME B16.5
BUTT WELD ENDS: ASME B16.5
TEST AND INSPECTION: API-598, API 6D & ISO 15848
CONSTRUCTION:
Inverted Top entry Type
Inverted Bolted Bonnet
Grease seated closure, balanced pressure
Grease groove between body and closure to increase sea ling capacity
Bidirectional
Manual and actuator operated (gearbox, electric, pneu matic, hydraulic,…)
MATERIALS: WCB, WCC, WC1, WC6, WC9, C5, C12, LCB, LCC, CF8, CF8M, CF3, CF3M, CF8C, Bronze, 4A, 6A, AISI-904L, CK3MCUN, Duplex, Super duplex
PRESSURE AND TEMP.: ASME B16.34
OPTIONS: Jacketed, cryogenic services, H.F. services, All kind of actuators, all type of painting and coating.
Standard Features: the Pressure Balance System
The operating system of Pressure Balanced Lubricated Plug Valves consists in the pressure equalization between the port area and the top/bottom of the plug with two holes. The upper hole connects the plug port area with the top of the plug, while the lower maintains the pressure equalization between the port area and the bottom of the plug. The Pressure Balance System ensure line pressure acts on the plug to reduce the valve torque and avoid the possibility of plug seizure, even after a prolonged time in the open or closed position.
Standard Features Patterns:
Short Pattern-Short Pattern Lubricated Plug Valves have compact face to face dimensions (like a Gate Valve) and rectangular port areas of 40% to 60% of a Full Bore Plug Valve.
Venturi Pattern-Venturi Pattern Lubricated Plug Valves also have a longer face to face but with a rectangular port areas of 40-50% of a Full Bore Plug Valve.
Regular Pattern-Regular Pattern Lubricated Plug Valves have longer face to face dimensions and rectangular port areas of 50-70% of a Full Bore Plug Valve.
Full Bore-Full Bore Lubricated Plug Valves have long face to face dimensions and a round port than is not smaller than minimum diameter specified in Annex A of ASME B16.34 or/and API 6D.
Special Features: Coating & Overlay
KFTE researching and development in cooperation with specialized companies and laboratories, have been the development of special hardfacing and corrosion resistant materials, which have achieved excellent results in Off-Shore application. Most of the main materials used are as follows: Stellite-Duplex-6MO Inconel 625-Nickel Alloy 686 Ultimet Alloy (UNSR31233) Tungsten Carbide.
Material Specification | ||||
NO. | DESCRIPTION | CARBON STEEL | SS304 | SS316 |
1 | BODY | A216 WCB | A351 CF8 | A351 CF8M |
2 | PLUG | A216 WCB+ENP | A351 CF8 | A351 CF8M |
3 | ARTICULATED JOINT | SS410 | SS410 | SS410 |
4 | STEM | A182 F6A | A182 F304 | A182 F316 |
5 | NUT | A194 2H | A194 8M | A194 8M |
6 | BOLT | A193 B7 | A193 B8M | A193 B8M |
7 | SPRING WASHER | AISI 1066 | AISI 1066 | AISI 1066 |
8 | WORM GEAR | - | - | - |
9 | PIN KEY | AISI 1045 | AISI 1045 | AISI 1045 |
10 | BOLT | A193 B7 | A193 B8M | A193 B8M |
11 | GLAND FLANGE | A216 WCB | A351 CF8 | A351 CF8M |
12 | SPINDLE PACKING | GRAPHITE | GRAPHITE | GRAPHITE |
13 | O RING | VITON | VITON | VITON |
14 | EMERGENCY DEVICE | UCA | UCA | UCA |
15 | GASKET | PTFE | PTFE | PTFE |
16 | NOZZLE | UCA | UCA | UCA |
17 | CHECK VALVE | UCA | UCA | UCA |
18 | APERTURE STOP | SS304 | SS304 | SS304 |
19 | VALVE COVER | A216 WCB | A351 CF8 | A351 CF8M |
20 | REGULATING BLOCK | SS410 | SS410 | SS410 |
21 | ARTICULATED GASKET | SS304+GRAPHITE | SS304+GRAPHITE | SS304+GRAPHITE |
22 | BOLT | A193 B7 | A193 B8M | A193 B8M |
23 | NUT | A194 2H | A194 8M | A194 8M |
24 | BOLT | A193 B7 | A193 B8M | A193 B8M |
25 | NUT | A194 2H | A194 8M | A194 8M |
Material Specification | ||||
NO. | DESCRIPTION | CARBON STEEL | SS304 | SS316 |
1 | BODY | A216 WCB | A351 CF8 | A351 CF8M |
2 | PLUG | A216 WCB+ENP | A351 CF8 | A351 CF8M |
3 | COVER | A216 WCB | A351 CF8 | A351 CF8M |
4 | BOLT | A193 B7 | A193 B8M | A193 B8M |
5 | NUT | A194 2H | A194 8M | A194 8M |
6 | ADJUSTABLE BLOCK | SS410 | SS410 | SS410 |
7 | ADJUSTABLE BLOCK | SS410 | SS410 | SS410 |
8 | METAL DIAPHRAGM | SS304 | SS304 | SS304 |
9 | BOLT | A193 B7 | A193 B8M | A193 B8M |
10 | NUT | A194 2H | A194 8M | A194 8M |
11 | WIOD GASKET | SS304+GRAPHITE | SS304+GRAPHITE | SS304+GRAPHITE |
12 | CHECK VALVE | UCA | UCA | UCA |
13 | STEM | A182 F6A | A182 F304 | A182 F316 |
14 | GASKET | PTFE | PTFE | PTFE |
15 | O RING | VITON | VITON | VITON |
16 | PACKING | GRAPHITE | GRAPHITE | GRAPHITE |
17 | GLAND | A216 WCB | A351 CF8 | A351 CF8M |
18 | BOLT | A193 B7 | A193 B8M | A193 B8M |
19 | PIPE | A570 | A570 | A570 |
20 | HANDHOLD | CARBON STEEL | CARBON STEEL | CARBON STEEL |
21 | EMERGENCY DEVICE | UCA | UCA | UCA |
22 | CHECK VALVE | UCA | UCA | UCA |
23 | GREASE FITTING | UCA | UCA | UCA |