KFTE VALVE CO., LTD.
KFTE VALVE CO., LTD.

Welded Ends Lubricated Plug Valve

A welded ends lubricated plug valve is a type of valve used in various industrial applications to control the flow of fluids. The valve has ends that are designed to be welded directly into the pipeline. This provides a permanent, leak-proof connection, which is particularly useful in high-pressure and high-temperature applications. These valves are designed to be lubricated, which reduces friction between the plug and the valve body. Lubrication helps in smooth operation, reduces wear and tear, and extends the valve's service life. The main component is a cylindrical or conically tapered plug that can be rotated inside the valve body to control flow. The plug has a through-hole that aligns with the flow path when the valve is open and blocks the flow when the valve is closed.

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Features
Structural Drawing

Features for Welded Ends Lubricated Plug Valve

Applicable Standards

DESIGN: API-6D & API-599

FACE TO FACE: ASME B16.10 & API6D

FLANGED END: ASME B16.5

BUTT WELD ENDS: ASME B16.5

TEST AND INSPECTION: API-598, API 6D & ISO 15848

CONSTRUCTION: 

  • Inverted Top entry Type

  • Inverted Bolted Bonnet

  • Grease seated closure, balanced pressure

  • Grease groove between body and closure to increase sea ling capacity

  • Bidirectional

  • Manual and actuator operated (gearbox, electric, pneu matic, hydraulic,…)

MATERIALS: WCB, WCC, WC1, WC6, WC9, C5, C12, LCB, LCC, CF8, CF8M, CF3, CF3M, CF8C, Bronze, 4A, 6A, AISI-904L, CK3MCUN, Duplex, Super duplex

PRESSURE AND TEMP.: ASME B16.34

OPTIONS: Jacketed, cryogenic services, H.F. services, All kind of actuators, all type of painting and coating.


Standard Features: the Pressure Balance System

The operating system of Pressure Balanced Lubricated Plug Valves consists in the pressure equalization between the port area and the top/bottom of the plug with two holes. The upper hole connects the plug port area with the top of the plug, while the lower maintains the pressure equalization between the port area and the bottom of the plug. The Pressure Balance System ensure line pressure acts on the plug to reduce the valve torque and avoid the possibility of plug seizure, even after a prolonged time in the open or closed position.


Standard Features Patterns:

Short Pattern-Short Pattern Lubricated Plug Valves have compact face to face dimensions (like a Gate Valve) and rectangular port areas of 40% to 60% of a Full Bore Plug Valve.

Venturi Pattern-Venturi Pattern Lubricated Plug Valves also have a longer face to face but with a rectangular port areas of 40-50% of a Full Bore Plug Valve.

Regular Pattern-Regular Pattern Lubricated Plug Valves have longer face to face dimensions and rectangular port areas of 50-70% of a Full Bore Plug Valve.

Full Bore-Full Bore Lubricated Plug Valves have long face to face dimensions and a round port than is not smaller than minimum diameter specified in Annex A of ASME B16.34 or/and API 6D.


Special Features: Coating & Overlay

KFTE researching and development in cooperation with specialized companies and laboratories, have been the development of special hardfacing and corrosion resistant materials, which have achieved excellent results in Off-Shore application. Most of the main materials used are as follows: Stellite-Duplex-6MO Inconel 625-Nickel Alloy 686 Ultimet Alloy (UNSR31233) Tungsten Carbide.

Structural Drawing forWelded Ends Lubricated Plug Valve

Welded Ends Lubricated Plug Valve-Gear
Welded Ends Lubricated Plug Valve-Lever


Material Specification
NO.DESCRIPTIONCARBON STEELSS304SS316
1BODYA216 WCBA351 CF8A351 CF8M
2PLUGA216 WCB+ENPA351 CF8A351 CF8M
3ARTICULATED JOINTSS410SS410SS410
4STEMA182 F6AA182 F304A182 F316
5NUTA194 2HA194 8MA194 8M
6BOLTA193 B7A193 B8MA193 B8M
7SPRING WASHERAISI 1066AISI 1066AISI 1066
8WORM GEAR---
9PIN KEYAISI 1045AISI 1045AISI 1045
10BOLTA193 B7A193 B8MA193 B8M
11GLAND FLANGEA216 WCBA351 CF8A351 CF8M
12SPINDLE PACKINGGRAPHITEGRAPHITEGRAPHITE
13O RINGVITONVITONVITON
14EMERGENCY DEVICEUCAUCAUCA
15GASKETPTFEPTFEPTFE
16NOZZLEUCAUCAUCA
17CHECK VALVEUCAUCAUCA
18APERTURE STOPSS304SS304SS304
19VALVE COVERA216 WCBA351 CF8A351 CF8M
20REGULATING BLOCKSS410SS410SS410
21ARTICULATED GASKETSS304+GRAPHITESS304+GRAPHITESS304+GRAPHITE
22BOLTA193 B7A193 B8MA193 B8M
23NUTA194 2HA194 8MA194 8M
24BOLTA193 B7A193 B8MA193 B8M
25NUTA194 2HA194 8MA194 8M



Material Specification
NO.DESCRIPTIONCARBON STEELSS304SS316
1BODYA216 WCBA351 CF8A351 CF8M
2PLUGA216 WCB+ENPA351 CF8A351 CF8M
3COVERA216 WCBA351 CF8A351 CF8M
4BOLTA193 B7A193 B8MA193 B8M
5NUTA194 2HA194 8MA194 8M
6ADJUSTABLE BLOCKSS410SS410SS410
7ADJUSTABLE BLOCKSS410SS410SS410
8METAL DIAPHRAGMSS304SS304SS304
9BOLTA193 B7A193 B8MA193 B8M
10NUTA194 2HA194 8MA194 8M
11WIOD GASKETSS304+GRAPHITESS304+GRAPHITESS304+GRAPHITE
12CHECK VALVEUCAUCAUCA
13STEMA182 F6AA182 F304A182 F316
14GASKETPTFEPTFEPTFE
15O RINGVITONVITONVITON
16PACKINGGRAPHITEGRAPHITEGRAPHITE
17GLANDA216 WCBA351 CF8A351 CF8M
18BOLTA193 B7A193 B8MA193 B8M
19PIPEA570A570A570
20HANDHOLDCARBON STEELCARBON STEELCARBON STEEL
21EMERGENCY DEVICEUCAUCAUCA
22CHECK VALVEUCAUCAUCA
23GREASE FITTINGUCAUCAUCA


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