KFTE VALVE CO., LTD.
KFTE VALVE CO., LTD.

Flanged Ends Lubricated Plug Valve

A flanged ends lubricated plug valve is a type of valve used to control the flow of fluids in a pipeline. It features a cylindrical or conically tapered plug with a hole through the center that can be rotated to align with the flow path or block it. These valves has flanged ends, which means it is designed to be bolted to the flanges of the pipeline. This provides a secure and leak-proof connection. Flanged connections are typically standardized (e.g., ANSI, DIN) to ensure compatibility with various piping systems. The plug within the valve is lubricated to reduce friction during operation. This lubrication helps in smooth operation and extends the valve's lifespan. Lubrication also helps in sealing, as the lubricant can fill small gaps between the plug and the valve body, enhancing the seal.

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Features
Structural Drawing

Features for Flanged Ends Lubricated Plug Valve

Applicable Standards

DESIGN: API-6D & API-599

FACE TO FACE: ASME B16.10 & API6D

FLANGED END: ASME B16.5

BUTT WELD ENDS: ASME B16.5

TEST AND INSPECTION: API-598, API 6D & ISO 15848

CONSTRUCTION:

  • Inverted Top entry Type

  • Inverted Bolted Bonnet

  • Grease seated closure, balanced pressure

  • Grease groove between body and closure to increase sealing capacity

  • Bidirectional

  • Manual and actuator operated (gearbox, electric, pneumatic, hydraulic,…)

MATERIALS: WCB, WCC, WC1, WC6, WC9, C5, C12, LCB, LCC, CF8, CF8M, CF3, CF3M, CF8C, Bronze, 4A, 6A, AISI-904L, CK3MCUN, Duplex, Super duplex

PRESSURE AND TEMP.: ASME B16.34

OPTIONS: Jacketed, cryogenic services, H.F. services, All kind of actuators, all type of painting and coating.


Standard Features: the Pressure Balance System

The operating system of Pressure Balanced Lubricated Plug Valves consists in the pressure equalization between the port area and the top/bottom of the plug with two holes. The upper hole connects the plug port area with the top of the plug, while the lower maintains the pressure equalization between the port area and the bottom of the plug. The Pressure Balance System ensure line pressure acts on the plug to reduce the valve torque and avoid the possibility of plug seizure, even after a prolonged time in the open or closed position.


Standard Features Patterns:

Short Pattern-Short Pattern Lubricated Plug Valves have compact face to face dimensions (like a Gate Valve) and rectangular port areas of 40% to 60% of a Full Bore Plug Valve.

Venturi Pattern-Venturi Pattern Lubricated Plug Valves also have a longer face to face but with a rectangular port areas of 40-50% of a Full Bore Plug Valve.

Regular Pattern-Regular Pattern Lubricated Plug Valves have longer face to face dimensions and rectangular port areas of 50-70% of a Full Bore Plug Valve.

Full Bore-Full Bore Lubricated Plug Valves have long face to face dimensions and a round port than is not smaller than minimum diameter specified in Annex A of ASME B16.34 or/and API 6D.


Special Features: Coating & Overlay

KFTE researching and development in cooperation with specialized companies and laboratories, have been the development of special hardfacing and corrosion resistant materials, which have achieved excellent results in Off-Shore application. Most of the main materials used are as follows: Stellite-Duplex-6MO Inconel 625-Nickel Alloy 686 Ultimet Alloy (UNSR31233) Tungsten Carbide.

Structural Drawing for Flanged Ends Lubricated Plug Valve

Flanged Ends Lubricated Plug Valve-Gear
Flanged Ends Lubricated Plug Valve-Lever


Material Specification
NO.DESCRIPTIONCARBON STEELSS304SS316
1BODYA216 WCBA351 CF8A351 CF8M
2PLUGA216 WCB+ENPA351 CF8A351 CF8M
3COVERA216 WCBA351 CF8A351 CF8M
4NUTA194 2HA194 8MA194 8M
5BLOTA193 B7A193 B8MA193 B8M
6ADJUSTABLE BLOCKSS304SS304SS316
7ADJUSTABLE BLOCKSS304SS304SS316
8METAL DIAPHRAGMSS304SS304SS316
9WIND GASKETSS304+GRAPHITESS304+GRAPHITESS304+GRAPHITE
10NUTA194 2HA194 8MA194 8M
11BOLTA193 B7A193 B8MA193 B8M
12CHECK VALVEUCAUCAUCA
13ARTICULATED JOINTSS304SS304SS316
14STEMA182 F6AA182 F304A182 F316
15GASKETPPLPPLPPL
16O-RINGVITONVITONVITON
17PACKINGGRAPHITEGRAPHITEGRAPHITE
18NUTA194 2HA194 8MA194 8M
19BLOTA193 B7A193 B8MA193 B8M
20SPRING WASHERAISI 1066AISI 1066AISI 1066
21CLANDA216 WCBA351 CF8A351 CF8M
22BLOTA193 B7A193 B8MA193 B8M
23KEYAISI 1045AISI 1045AISI 1045
24WORM-GEAR ACTUATORUCAUCAUCA
25EMERGENCY DEVICEUCAUCAUCA
26CHECK VALVEUCAUCAUCA
27CREASE FITTINGUCAUCAUCA



Material Specification
NO.DESCRIPTIONCARBON STEELSS304SS316
1BODYA216 WCBA351 CF8A351 CF8M
2PLUGA216 WCB+ENPA351 CF8A351 CF8M
3COVERA216 WCBA351 CF8A351 CF8M
4BOLTA193 B7A193 B8MA193 B8M
5NUTA194 2HA194 8MA194 8M
6ADJUSTABLE BLOCKSS304SS304SS316
7ADJUSTABLE BLOCKSS304SS304SS316
8METAL DIAPHRAGMSS304SS304SS316
9BOLTA193 B7A193 B8MA193 B8M
10NUTA194 2HA194 8MA194 8M
11WIND GASKETSS304+GRAPHITESS304+GRAPHITESS316+GRAPHITE
12CHECK VALVEUCAUCAUCA
13STEMA182 F6AA182 F304A182 F316
14GASKETPPLPPLPPL
15"O"RINGVITONVITONVITON
16PACKINGGRAPHITEGRAPHITEGRAPHITE
17GLANDA216 WCBA351 CF8A351 CF8M
18BOLTA193 B7A193 B8MA193 B8M
19PIPEA570A570A570
20HANDHOLDCARBON STEELCARBON STEELCARBON STEEL
21EMERGENCY DEVICEUCAUCAUCA
22CHECK VALVEUCAUCAUCA
23GREASE FITTINGUCAUCAUCA


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