A forged trunnion ball valve is a type of industrial valve used to control the flow of fluids in a pipeline. It is designed with a ball that is supported by trunnions (pivot points) at the top and bottom, which helps to reduce the torque required to operate the valve and provides additional stability. The valve body is made from forged steel, which offers superior strength and durability compared to cast steel. Forging also results in a more uniform grain structure, enhancing the valve's mechanical properties. The ball is anchored by trunnions, which absorb the pressure from the flow and reduce the load on the valve seats. This design is particularly beneficial for high-pressure applications. Many trunnion ball valves are designed to provide a double block and bleed function, which allows for the isolation of the pipeline on both sides of the valve and the bleeding of any trapped fluid.
Applicable Standards
Basic Design: API 6D, ISO 17292, BS 5351, API 608
Face to Face: ASME B16.10
Flange End: ASME B16.5
Butt Welding End: ASME B16.5
Test and Inspection: API 598
Fire-safe Test: API 607 / API 6FA
Fugitive Emission Test: ISO 15848-2
Pressure & Temp.: ASME B16.34
Sour: NACE MR 0175
Seat To Ball Sealing
Soft seats are standard. Seat inserts of synthetic material such as RTFE, Devlon, or PEEK are contained within a one piece metal seat ring. With no, or very low line pressure, sealing between the seats and ball is achieved by the seat springs.
Self Relieving Seat
This standard feature is designed to prevent excessive pressure buildup within the valve by automatically relieving pressure when body cavity pressure exceeds 133% of pressure rating. Double Piston Seat is also available as an option.
Seat To Body Sealing
Two different types of seals are used to isolate the line pressure from the body cavity. Primary sealing is accomplished by an elastomeric seal such as Viton or HNBR, and secondary firesafe sealing is accomplished by a graphite seal ring.
Sealant Injection Fittings
If the seat ring becomes damaged, this feature provides the user with an easy way to inject an emergency sealant to restore a tight seal. It also allows for the sealing surfaces of the ball and seat to be periodically flushed to clear away debris which may impair sealing.
Stem Sealing and Sealant Injection Fitting
ASME Class 150 through 2500 utilize two “O” Rings and a graphite seal ring to effect a tight stem to body seal. In case of damage to the soft seals, stem seal integrity can be restored by injecting sealant into the sealant injection fitting.
Double Block and Bleed
KFTE forged trunnion ball valves incorporate an independent positive seal at both the upstream and downstream ends. In the fully closed position, the body cavity is isolated from upstream/downstream pressure. The body cavity may be vented by use of the body bleed plug to confirm the integrity of the seats.
Material Specification | ||||
NO. | DESCRIPTION | CARBON STEEL | L.T CARBON STEEL | STAINLESS STEEL |
1 | MID-BODY | A105 | A350 LF2 | A182 F304/F316 |
2 | SIDE BODY | A105 | A350 LF2 | A182 F304/F316 |
3 | BALL | A105+ENP | A350 LF2+ENP | A182 F304/F316 |
4 | SEAT RING | A105+ENP | A350 LF2+ENP | A182 F304/F316 |
5 | CAP | A105+ENP | A350 LF2+ENP | A182 F304/F316 |
6 | CAP | A105+ENP | A350 LF2+ENP | A182 F304/F316 |
7 | SEAL | PTFE | PTFE | PTFE |
8 | SHAFT | A182 F6A | A182 F6A | A182 F304/F316 |
9 | TOP FLANGE | A105 | A350 LF2 | A182 F304/F316 |
10 | PIN | AISI 1045 | AISI 1045 | AISI 1045 |
11 | FIRE SAFETY RING | SS304+FLEXIBLE GRAPHITE | SS304+FLEXIBLE GRAPHITE | SS304+FLEXIBLE GRAPHITE |
12 | FIRE SAFETY RING | SS304+FLEXIBLE GRAPHITE | SS304+FLEXIBLE GRAPHITE | SS304+FLEXIBLE GRAPHITE |
13 | FIRE SAFETY RING | SS304+FLEXIBLE GRAPHITE | SS304+FLEXIBLE GRAPHITE | SS304+FLEXIBLE GRAPHITE |
14 | GASKET | PTFE | PTFE | PTFE |
15 | GASKET | PTFE | PTFE | PTFE |
16 | YOKE | CARBON STEEL | CARBON STEEL | CARBON STEEL |
17 | LUG RING | CARBON STEEL | CARBON STEEL | CARBON STEEL |
18 | FIRE SAFETY RING | SS304+FLEXIBLE GRAPHITE | SS304+FLEXIBLE GRAPHITE | SS304+FLEXIBLE GRAPHITE |
19 | FIRE SAFETY RING | SS304+FLEXIBLE GRAPHITE | SS304+FLEXIBLE GRAPHITE | SS304+FLEXIBLE GRAPHITE |
20 | BOLT | A193 B7 | A320 L7 | A193 B8M |
21 | BOLT | A193 B7 | A320 L7 | A193 B8M |
22 | BOLT | A193 B7 | A320 L7 | A193 B8M |
23 | NUT | A194 2H | A194 7 | A194 8M |
24 | BOLT | A193 B7 | A320 L7 | A193 B8M |
25 | BOLT | CARBON STEEL | CARBON STEEL | STAINLESS STEEL |
26 | NUT | CARBON STEEL | CARBON STEEL | STAINLESS STEEL |
27 | O-RING | VITON | VITON | VITON |
28 | O-RING | VITON | VITON | VITON |
29 | O-RING | VITON | VITON | VITON |
30 | O-RING | VITON | VITON | VITON |
31 | PIN | AISI 1566 | AISI 1566 | AISI 1566 |
32 | PIN | AISI 1566 | AISI 1566 | AISI 1566 |
33 | NAME PLATE | SS304 | SS304 | SS304 |
34 | PIN | A276 304 | A276 304 | A276 304 |
35 | AXLE SLEEVE | STEEL+PTFE | STEEL+PTFE | STEEL+PTFE |
36 | AXLE SLEEVE | STEEL+PTFE | STEEL+PTFE | STEEL+PTFE |
38 | GREASING VALVE | CARBON STEEL | CARBON STEEL | CARBON STEEL |
39 | CHECK VALVE | CARBON STEEL | CARBON STEEL | CARBON STEEL |
40 | DRIN PLUG VALVE | CARBON STEEL | CARBON STEEL | CARBON STEEL |
41 | SPRING | INCONEL X-750 | INCONEL X-750 | INCONEL X-750 |
42 | SPRING | A276 304 | A276 304 | A276 304 |
Material Specification | ||||
NO. | DESCRIPTION | CARBON STEEL | L.T CARBON STEEL | STAINLESS STEEL |
1 | MID-BODY | A105 | A350 LF2 | A182 F304/F316 |
2 | AXLE SLEEVE | A105 | A350 LF2 | A182 F304/F316 |
3 | O-RING | VITON | VITON | VITON |
4 | O-RING | VITON | VITON | VITON |
5 | DRIN PLUG | CARBON STEEL | CARBON STEEL | CARBON STEEL |
6 | BOLT | A193 B7 | A320 L7 | A193 B8M |
7 | O-RING | VITON | VITON | VITON |
8 | SIDE BODY | A105 | A350 LF2 | A182 F304/F316 |
9 | BOLT | A193 B7 | A320 L7 | A193 B8M |
10 | NUT | A194 2H | A194 7 | A194 8M |
11 | SEAT RING | A105+ENP | A350 LF2+ENP | A182 F304/F316 |
12 | O-RING | VITON | VITON | VITON |
13 | SEAL | RPTFE | RPTFE | RPTFE |
14 | BALL | A105+ENP | A350 LF2+ENP | A182 F304/F316 |
15 | SPRING | SS316 | SS316 | SS316 |
16 | O-RING | VITON | VITON | VITON |
17 | AXLE SLEEVE | STEEL+PTFE | STEEL+PTFE | STEEL+PTFE |
18 | GASKET | RPTFE | RPTFE | RPTFE |
19 | SHAFT | A182 F6A | A182 F6A | A182 F304/F316 |
20 | BOLT | A193 B7 | A320 L7 | A193 B8M |
21 | O-RING | VITON | VITON | VITON |
22 | GASKET | SS304+GRAPHITE | SS304+GRAPHITE | SS304+GRAPHITE |
23 | O-RING | VITON | VITON | VITON |
24 | PACKING | RPTFE | RPTFE | RPTFE |
25 | GLAND | A105 | A350 LF2 | A182 F304/F316 |
26 | BOLT | A193 B7 | A320 L7 | A193 B8M |
27 | GASKET | SS304+GRAPHITE | SS304+GRAPHITE | SS304+GRAPHITE |
28 | BOLT | A193 B7 | A320 L7 | A193 B8M |
29 | LEVER | CARBON STEEL | CARBON STEEL | CARBON STEEL |
30 | LIMIT PLATE | STAINLESS STEEL | STAINLESS STEEL | STAINLESS STEEL |