KFTE VALVE CO., LTD.
KFTE VALVE CO., LTD.

Forged Trunnion Ball Valve

A forged trunnion ball valve is a type of industrial valve used to control the flow of fluids in a pipeline. It is designed with a ball supported by trunnions (pivot points) at the top and bottom, which helps reduce operating torque and provides additional stability. The valve body is made from forged steel, giving it the durability and strength characteristic of a forged steel trunnion ball valve, which is superior to cast steel in high-pressure and demanding applications. Forging also results in a more uniform grain structure, enhancing the valve's mechanical properties. In a forged trunnion ball valve, the anchored trunnions absorb the pressure from the flow and reduce the load on the valve seats. This design is particularly beneficial for high-pressure applications. Many trunnion ball valves are designed to provide a double block and bleed function, which allows for the isolation of the pipeline on both sides of the valve and the bleeding of any trapped fluid.

Features
Structural Drawing

Features for Forged Trunnion Ball Valve

Applicable Standards

Basic Design: API 6D, ISO 17292, BS 5351, API 608

Face to Face: ASME B16.10

Flange End: ASME B16.5

Butt Welding End: ASME B16.5

Test and Inspection: API 598

Fire-safe Test: API 607 / API 6FA

Fugitive Emission Test: ISO 15848-2

Pressure & Temp.: ASME B16.34

Sour: NACE MR 0175


Seat To Ball Sealing

Soft seats are standard. Seat inserts made of RTFE, Devlon, or PEEK are installed within a one-piece metal seat ring. At low or zero line pressure, seat springs ensure sealing between the ball and seats—an important performance characteristic of a forged trunnion ball valve.


Self Relieving Seat

This standard feature automatically relieves excessive body cavity pressure once it exceeds 133% of the pressure rating, protecting the integrity of the forged steel trunnion ball valve. A double piston seat option is also available for enhanced sealing performance.


Seat To Body Sealing

Two different types of seals are used to isolate the line pressure from the body cavity. Primary sealing is accomplished by an elastomeric seal such as Viton or HNBR, and secondary firesafe sealing is accomplished by a graphite seal ring. This design provides high-quality industrial valve solutions.


Sealant Injection Fittings

If the seat ring becomes damaged, this feature provides the user with an easy way to inject an emergency sealant to restore a tight seal. It also allows for the sealing surfaces of the ball and seat to be periodically flushed to clear away debris which may impair sealing.


Stem Sealing and Sealant Injection Fitting

ASME Class 150 through 2500 utilize two “O” Rings and a graphite seal ring to effect a tight stem to body seal. In case of damage to the soft seals, stem seal integrity can be restored by injecting sealant into the sealant injection fitting, ensuring continuous ball valve operation.


Double Block and Bleed

KFTE forged trunnion ball valves incorporate an independent positive seal at both the upstream and downstream ends. In the fully closed position, the body cavity is isolated from upstream/downstream pressure. The body cavity may be vented by use of the body bleed plug to confirm the integrity of the seats.

Structural Drawing for Forged Trunnion Ball Valve

Forged Trunnion Ball Valve Gear
Forged Trunnion Ball Valve Lever


Material Specification
NO.DESCRIPTIONCARBON STEELL.T CARBON STEELSTAINLESS STEEL
1MID-BODYA105A350 LF2A182 F304/F316
2SIDE BODYA105A350 LF2A182 F304/F316
3BALLA105+ENPA350 LF2+ENPA182 F304/F316
4SEAT RINGA105+ENPA350 LF2+ENPA182 F304/F316
5CAPA105+ENPA350 LF2+ENPA182 F304/F316
6CAPA105+ENPA350 LF2+ENPA182 F304/F316
7SEALPTFEPTFEPTFE
8SHAFTA182 F6AA182 F6AA182 F304/F316
9TOP FLANGEA105A350 LF2A182 F304/F316
10PINAISI 1045AISI 1045AISI 1045
11FIRE SAFETY RINGSS304+FLEXIBLE GRAPHITESS304+FLEXIBLE GRAPHITESS304+FLEXIBLE GRAPHITE
12FIRE SAFETY RINGSS304+FLEXIBLE GRAPHITESS304+FLEXIBLE GRAPHITESS304+FLEXIBLE GRAPHITE
13FIRE SAFETY RINGSS304+FLEXIBLE GRAPHITESS304+FLEXIBLE GRAPHITESS304+FLEXIBLE GRAPHITE
14GASKETPTFEPTFEPTFE
15GASKETPTFEPTFEPTFE
16YOKECARBON STEELCARBON STEELCARBON STEEL
17LUG RINGCARBON STEELCARBON STEELCARBON STEEL
18FIRE SAFETY RINGSS304+FLEXIBLE GRAPHITESS304+FLEXIBLE GRAPHITESS304+FLEXIBLE GRAPHITE
19FIRE SAFETY RINGSS304+FLEXIBLE GRAPHITESS304+FLEXIBLE GRAPHITESS304+FLEXIBLE GRAPHITE
20BOLTA193 B7A320 L7A193 B8M
21BOLTA193 B7A320 L7A193 B8M
22BOLTA193 B7A320 L7A193 B8M
23NUTA194 2HA194 7A194 8M
24BOLTA193 B7A320 L7A193 B8M
25BOLTCARBON STEELCARBON STEELSTAINLESS STEEL
26NUTCARBON STEELCARBON STEELSTAINLESS STEEL
27O-RINGVITONVITONVITON
28O-RINGVITONVITONVITON
29O-RINGVITONVITONVITON
30O-RINGVITONVITONVITON
31PINAISI 1566AISI 1566AISI 1566
32PINAISI 1566AISI 1566AISI 1566
33NAME PLATESS304SS304SS304
34PINA276 304A276 304A276 304
35AXLE SLEEVESTEEL+PTFESTEEL+PTFESTEEL+PTFE
36AXLE SLEEVESTEEL+PTFESTEEL+PTFESTEEL+PTFE
38GREASING VALVECARBON STEELCARBON STEELCARBON STEEL
39CHECK VALVECARBON STEELCARBON STEELCARBON STEEL
40DRIN PLUG VALVECARBON STEELCARBON STEELCARBON STEEL
41SPRINGINCONEL X-750INCONEL X-750INCONEL X-750
42SPRINGA276 304A276 304A276 304



Material Specification
NO.DESCRIPTIONCARBON STEELL.T CARBON STEELSTAINLESS STEEL
1MID-BODYA105A350 LF2A182 F304/F316
2AXLE SLEEVEA105A350 LF2A182 F304/F316
3O-RINGVITONVITONVITON
4O-RINGVITONVITONVITON
5DRIN PLUGCARBON STEELCARBON STEELCARBON STEEL
6BOLTA193 B7A320 L7A193 B8M
7O-RINGVITONVITONVITON
8SIDE BODYA105A350 LF2A182 F304/F316
9BOLTA193 B7A320 L7A193 B8M
10NUTA194 2HA194 7A194 8M
11SEAT RINGA105+ENPA350 LF2+ENPA182 F304/F316
12O-RINGVITONVITONVITON
13SEALRPTFERPTFERPTFE
14BALLA105+ENPA350 LF2+ENPA182 F304/F316
15SPRINGSS316SS316SS316
16O-RINGVITONVITONVITON
17AXLE SLEEVESTEEL+PTFESTEEL+PTFESTEEL+PTFE
18GASKETRPTFERPTFERPTFE
19SHAFTA182 F6AA182 F6AA182 F304/F316
20BOLTA193 B7A320 L7A193 B8M
21O-RINGVITONVITONVITON
22GASKETSS304+GRAPHITESS304+GRAPHITESS304+GRAPHITE
23O-RINGVITONVITONVITON
24PACKINGRPTFERPTFERPTFE
25GLANDA105A350 LF2A182 F304/F316
26BOLTA193 B7A320 L7A193 B8M
27GASKETSS304+GRAPHITESS304+GRAPHITESS304+GRAPHITE
28BOLTA193 B7A320 L7A193 B8M
29LEVERCARBON STEELCARBON STEELCARBON STEEL
30LIMIT PLATESTAINLESS STEELSTAINLESS STEELSTAINLESS STEEL


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