A cast trunnion ball valve is a type of industrial valve used to control the flow of fluids in a pipeline. It is characterized by its robust construction and the use of a trunnion, which is a type of support mechanism that holds the ball in place and allows it to rotate. Unlike floating ball valves, trunnion ball valves have additional mechanical anchoring at the top and bottom of the ball.The body of the valve is typically made from cast metal, such as cast steel, stainless steel, or other alloys. Casting enables complex shapes and strong construction, making the cast steel trunnion ball valve suitable for high-pressure and high-temperature applications.Trunnion ball valves often feature advanced sealing mechanisms, including O-rings, lip seals, and spring-loaded seats, to ensure a tight seal and prevent leakage.
Applicable Standards
Basic Design: API 6D, ISO 17292, BS 5351, API 608
Face to Face: ASME B16.10
Flange End: ASME B16.5
Butt Welding End: ASME B16.5
Test and Inspection: API 598
Fire-safe Test: API 607 / API 6FA
Fugitive Emission Test: ISO 15848-2
Pressure & Temp.: ASME B16.34
Sour: NACE MR 0175
Seat To Ball Sealing
Soft seats are standard. Seat inserts of synthetic material such as RTFE, Devlon, or PEEK are contained within a onepiece metal seat ring. With no, or very low line pressure, sealing between the seats and ball is achieved by the seat springs, ensuring dependable performance for cast trunnion ball valve applications.
Self Relieving Seat
This standard feature is designed to prevent excessive pressure buildup within the valve by automatically relieving pressure when body cavity pressure exceeds 133% of pressure rating. Double Piston Seat is also available as an option, enhancing ball valve application flexibility.
Seat To Body Sealing
Two different types of seals are used to isolate the line pressure from the body cavity. Primary sealing is accomplished by an elastometric seal such as Viton or HNBR, and secondary firesafe sealing is accomplished by a graphite seal ring, meeting industrial valve standards for high-pressure applications.
Sealant Injection Fittings
If the seat ring becomes damaged, this feature provides the user with an easy way to inject an emergency sealant to restore a tight seal. It also allows for the sealing surfaces of the ball and seat to be periodically flushed to clear away debris which may impair sealing—an important advantage for cast trunnion ball valve operation in harsh conditions.
Stem Sealing and Sealant Injection Fitting
ASME Class 150 through 2500 utilize two “O” Rings and a graphite seal ring to effect a tight stem to body seal. In case of damage to the soft seals, stem seal integrity can be restored by injecting sealant into the sealant injection fitting.
Double Block and Bleed
KFTE cast trunnion ball valves incorporate an independent positive seal at both the upstream and downstream ends. In the fully closed position, the body cavity is isolated from upstream/downstream pressure. The body cavity may be vented by use of the body bleed plug to confirm the integrity of the seats.
| Material Specification | ||||
| NO. | DESCRIPTION | CARBON STEEL | L.T CARBON STEEL | STAINLESS STEEL |
| 1 | SIDE BODY | A216 WCB | A352 LCC | A351 CF8/CF8M |
| 2 | BOLT | A193 B7 | A320 L7 | A193 B8M |
| 3 | NUT | A194 2H | A194 7 | A194 8M |
| 4 | SPRING | 65Mn | 65Mn | 65Mn |
| 5 | SEAT RING | A105+ENP | A350 LF2 | A182 F304/F316 |
| 6 | O-RING | NBR | NBR | NBR |
| 7 | O-RING | NBR | NBR | NBR |
| 8 | SEAL | RPTFE | RPTFE | RPTFE |
| 9 | O-RING | NBR | NBR | NBR |
| 10 | GASKET | SS+GRAPHITE | SS+GRAPHITE | SS+GRAPHITE |
| 11 | END CAP | CARBON STEEL | CARBON STEEL | STAINLESS STEEL |
| 12 | O-RING | NBR | NBR | NBR |
| 13 | BOLT | A193 B7 | A320 L7 | A193 B8M |
| 14 | AXLE | SS410 | SS410 | A182 F304/F316 |
| 15 | AXLE SLEEVE | STAINLESS STEEL | STAINLESS STEEL | STAINLESS STEEL |
| 16 | MID-BODY | A216 WCB | A352 LCC | A351 CF8/CF8M |
| 17 | BALL | A105+ENP | A350 LF2+ENP | A182 F304/F316 |
| 18 | SHAFT | A182 F6A | A182 F6A | A182 F304/F316 |
| 19 | PLUG | STAINLESS STEEL | STAINLESS STEEL | STAINLESS STEEL |
| 20 | NUT | A194 2H | A194 7 | A194 8M |
| 21 | BOLT | A193 B7 | A320 L7 | A193 B8M |
| 22 | GEAR | - | - | - |
| 23 | PIN | CARBON STEEL | CARBON STEEL | STAINLESS STEEL |
| 24 | BOLT | A193 B7 | A320 L7 | A193 B8M |
| 25 | NUT | A194 2H | A194 7 | A194 8M |
| 26 | YOKE | CARBON STEEL | CARBON STEEL | CARBON STEEL |
| 27 | GASKET | 65Mn | 65Mn | 65Mn |
| 28 | BOLT | A193 B7 | A320 L7 | A193 B8M |
| 29 | NUT | A194 2H | A194 7 | A194 8M |
| 30 | PACKING GLAND | CARBON STEEL | CARBON STEEL | STAINLESS STEEL |
| 31 | BOLT | A193 B7 | A320 L7 | A193 B8M |
| 32 | GASKET | 65Mn | 65Mn | 65Mn |
| 33 | GLAND | CARBON STEEL | CARBON STEEL | STAINLESS STEEL |
| 34 | V TYPE SEAL GASKET | RUBBER | RUBBER | RUBBER |
| 35 | GASKET | SS+GRAPHITE | SS+GRAPHITE | SS+GRAPHITE |
| 36 | O-RING | NBR | NBR | NBR |
| 37 | AXLE SLEEVE | STAINLESS STEEL | STAINLESS STEEL | STAINLESS STEEL |
| Material Specification | ||||
| NO. | DESCRIPTION | CARBON STEEL | L.T CARBON STEEL | STAINLESS STEEL |
| 1 | BOLT | A193 B7 | A320 L7 | A193 B8M |
| 2 | O-RING | NBR | NBR | NBR |
| 3 | BOTTOM | CARBON STEEL | CARBON STEEL | STAINLESS STEEL |
| 4 | LOWER SHAFT | A182 F6A | A182 F6A | A182 F304/F316 |
| 5 | DRAIN PLUG | CARBON STEEL | CARBON STEEL | STAINLESS STEEL |
| 6 | SEAT RING | A105+ENP | A350 LF2+ENP | A182 F304/F316 |
| 7 | COIL SPRING | 65Mn | 65Mn | 65Mn |
| 8 | LOWER ADJUSTING GASKET | CARBON STEEL | CARBON STEEL | STAINLESS STEEL |
| 9 | SLIDING BEARING | STAINLESS STEEL | STAINLESS STEEL | STAINLESS STEEL |
| 10 | BALL | A105+ENP | A350 LF2+ENP | A182 F304/F316 |
| 11 | BODY | A216 WCB | A352 LCC | A351 CF8/CF8M |
| 12 | O-RING | NBR | NBR | NBR |
| 13 | PIN | CARBON STEEL | CARBON STEEL | STAINLESS STEEL |
| 14 | UPPER SHAFT | A182 F6A | A182 F6A | A182 F304/F316 |
| 15 | SLIDING BEARING | STAINLESS STEEL | STAINLESS STEEL | STAINLESS STEEL |
| 16 | SEALING RING | CARBON STEEL | CARBON STEEL | STAINLESS STEEL |
| 17 | GLAND | CARBON STEEL | CARBON STEEL | STAINLESS STEEL |
| 18 | BOLT | A193 B7 | A320 L7 | A193 B8M |
| 19 | BOLT | A193 B7 | A320 L7 | A193 B8M |
| 20 | NUT | A194 2H | A194 7 | A194 8M |
| 21 | PACKING GASKET | RPTFE | RPTFE | RPTFE |
| 22 | PACKING | RPTFE | RPTFE | RPTFE |
| 23 | PACKING | RPTFE | RPTFE | RPTFE |
| 24 | BOLT | A193 B7 | A320 L7 | A193 B8M |
| 25 | NUT | A194 2H | A194 7 | A194 8M |
| 26 | PIN | CARBON STEEL | CARBON STEEL | STAINLESS STEEL |
| 27 | WORM GEAR | - | - | - |
| 28 | YOKE | CARBON STEEL | CARBON STEEL | CARBON STEEL |
| 29 | BOLT | A193 B7 | A320 L7 | A193 B8M |
| 30 | NUT | A194 2H | A194 7 | A194 8M |
| 31 | PACKING GLAND | A216 WCB | A352 LCC | A351 CF8/CF8M |
| 32 | O-RING | NBR | NBR | NBR |
| 33 | O-RING | NBR | NBR | NBR |
| 34 | O-RING | NBR | NBR | NBR |
| 35 | BOLT | A193 B7 | A320 L7 | A193 B8M |
| 36 | NUT | A194 2H | A194 7 | A194 8M |
| 37 | BONNET | A216 WCB | A352 LCC | A351 CF8/CF8M |
| 38 | UPPER ADJUSTING GASKET | CARBON STEEL | CARBON STEEL | STAINLESS STEEL |
| 39 | O-RING | NBR | NBR | NBR |
| 40 | O-RING | NBR | NBR | NBR |
| 41 | BASE | CARBON STEEL | CARBON STEEL | STAINLESS STEEL |
| Material Specification | ||||
| NO. | DESCRIPTION | CARBON STEEL | L.T CARBON STEEL | STAINLESS STEEL |
| 1 | RIGHT-BODY | A216 WCB | A352 LCC | A351 CF8/CF8M |
| 2 | SEAT RING | A105+ENP | A350 LF2+ENP | A182 F304/F316 |
| 3 | BALL | A105+ENP | A350 LF2+ENP | A182 F304/F316 |
| 4 | BOLT | A193 B7 | A320 L7 | A193 B8M |
| 5 | O-RING | NBR | NBR | NBR |
| 6 | AXLE | A182 F6A | A182 F6A | A182 F304/F316 |
| 7 | O-RING | NBR | NBR | NBR |
| 8 | AXLE | STAINLESS STEEL | STAINLESS STEEL | STAINLESS STEEL |
| 9 | SEAL | RPTFE | RPTFE | RPTFE |
| 10 | O-RING | NBR | NBR | NBR |
| 11 | SPRING | 65Mn | 65Mn | 65Mn |
| 12 | BOLT | A193 B7 | A320 L7 | A193 B8M |
| 13 | NUT | A194 2H | A194 7 | A194 8M |
| 14 | LEFT-BODY | A216 WCB | A352 LCC | A351 CF8/CF8M |
| 15 | GLAND | CARBON STEEL | CARBON STEEL | STAINLESS STEEL |
| 16 | BOLT | A193 B7 | A320 L7 | A193 B8M |
| 17 | O-RING | NBR | NBR | NBR |
| 18 | SHAFT | A182 F6A | A182 F6A | A182 F304/F316 |
| 19 | GASKET | CARBON STEEL | CARBON STEEL | STAINLESS STEEL |
| 20 | LIMITING PLATE | CARBON STEEL | CARBON STEEL | STAINLESS STEEL |
| 21 | LEVER | - | - | - |
| 22 | PACKING GLAND | A216 WCB | A352 LCC | A351 CF8/CF8M |
| 23 | PACKING | RPTFE | RPTFE | RPTFE |
| 24 | BOLT | A193 B7 | A320 L7 | A193 B8M |
| 25 | O-RING | NBR | NBR | NBR |
| 26 | THRUST GASKET | RPTFE | RPTFE | RPTFE |
| 27 | ROUND-PIN | CARBON STEEL | CARBON STEEL | STAINLESS STEEL |