KFTE VALVE CO., LTD.
KFTE VALVE CO., LTD.

Cast Trunnion Ball Valve

A cast trunnion ball valve is a type of industrial valve used to control the flow of fluids in a pipeline. It is characterized by its robust construction and the use of a trunnion, which is a type of support mechanism that holds the ball in place and allows it to rotate. Unlike floating ball valves, trunnion ball valves have additional mechanical anchoring at the top and bottom of the ball.The body of the valve is typically made from cast metal, such as cast steel, stainless steel, or other alloys. Casting enables complex shapes and strong construction, making the cast steel trunnion ball valve suitable for high-pressure and high-temperature applications.Trunnion ball valves often feature advanced sealing mechanisms, including O-rings, lip seals, and spring-loaded seats, to ensure a tight seal and prevent leakage.

Features
Structural Drawing

Features for Cast Trunnion Ball Valve

Applicable Standards

Basic Design: API 6D, ISO 17292, BS 5351, API 608

Face to Face: ASME B16.10

Flange End: ASME B16.5

Butt Welding End: ASME B16.5

Test and Inspection: API 598

Fire-safe Test: API 607 / API 6FA

Fugitive Emission Test: ISO 15848-2

Pressure & Temp.: ASME B16.34

Sour: NACE MR 0175


Seat To Ball Sealing

Soft seats are standard. Seat inserts of synthetic material such as RTFE, Devlon, or PEEK are contained within a onepiece metal seat ring. With no, or very low line pressure, sealing between the seats and ball is achieved by the seat springs, ensuring dependable performance for cast trunnion ball valve applications.


Self Relieving Seat

This standard feature is designed to prevent excessive pressure buildup within the valve by automatically relieving pressure when body cavity pressure exceeds 133% of pressure rating. Double Piston Seat is also available as an option, enhancing ball valve application flexibility.


Seat To Body Sealing

Two different types of seals are used to isolate the line pressure from the body cavity. Primary sealing is accomplished by an elastometric seal such as Viton or HNBR, and secondary firesafe sealing is accomplished by a graphite seal ring, meeting industrial valve standards for high-pressure applications.


Sealant Injection Fittings

If the seat ring becomes damaged, this feature provides the user with an easy way to inject an emergency sealant to restore a tight seal. It also allows for the sealing surfaces of the ball and seat to be periodically flushed to clear away debris which may impair sealing—an important advantage for cast trunnion ball valve operation in harsh conditions.


Stem Sealing and Sealant Injection Fitting

ASME Class 150 through 2500 utilize two “O” Rings and a graphite seal ring to effect a tight stem to body seal. In case of damage to the soft seals, stem seal integrity can be restored by injecting sealant into the sealant injection fitting.


Double Block and Bleed

KFTE cast trunnion ball valves incorporate an independent positive seal at both the upstream and downstream ends. In the fully closed position, the body cavity is isolated from upstream/downstream pressure. The body cavity may be vented by use of the body bleed plug to confirm the integrity of the seats.

Structural Drawing for Cast Trunnion Ball Valve

Cast Trunnion Ball Valve Three Pieces Body with Gear
Cast Trunnion Ball Valve Two Pieces Body with Gear
Cast Trunnion Ball Valve Two Pieces Body with Lever


Material Specification
NO.DESCRIPTIONCARBON STEELL.T CARBON STEELSTAINLESS STEEL
1SIDE BODYA216 WCBA352 LCCA351 CF8/CF8M
2BOLTA193 B7A320 L7A193 B8M
3NUTA194 2HA194 7A194 8M
4SPRING65Mn65Mn65Mn
5SEAT RINGA105+ENPA350 LF2A182 F304/F316
6O-RINGNBRNBRNBR
7O-RINGNBRNBRNBR
8SEALRPTFERPTFERPTFE
9O-RINGNBRNBRNBR
10GASKETSS+GRAPHITESS+GRAPHITESS+GRAPHITE
11END CAPCARBON STEELCARBON STEELSTAINLESS STEEL
12O-RINGNBRNBRNBR
13BOLTA193 B7A320 L7A193 B8M
14AXLESS410SS410A182 F304/F316
15AXLE SLEEVESTAINLESS STEELSTAINLESS STEELSTAINLESS STEEL
16MID-BODYA216 WCBA352 LCCA351 CF8/CF8M
17BALLA105+ENPA350 LF2+ENPA182 F304/F316
18SHAFTA182 F6AA182 F6AA182 F304/F316
19PLUGSTAINLESS STEELSTAINLESS STEELSTAINLESS STEEL
20NUTA194 2HA194 7A194 8M
21BOLTA193 B7A320 L7A193 B8M
22GEAR---
23PINCARBON STEELCARBON STEELSTAINLESS STEEL
24BOLTA193 B7A320 L7A193 B8M
25NUTA194 2HA194 7A194 8M
26YOKECARBON STEELCARBON STEELCARBON STEEL
27GASKET65Mn65Mn65Mn
28BOLTA193 B7A320 L7A193 B8M
29NUTA194 2HA194 7A194 8M
30PACKING GLANDCARBON STEELCARBON STEELSTAINLESS STEEL
31BOLTA193 B7A320 L7A193 B8M
32GASKET65Mn65Mn65Mn
33GLANDCARBON STEELCARBON STEELSTAINLESS STEEL
34V TYPE SEAL GASKETRUBBERRUBBERRUBBER
35GASKETSS+GRAPHITESS+GRAPHITESS+GRAPHITE
36O-RINGNBRNBRNBR
37AXLE SLEEVESTAINLESS STEELSTAINLESS STEELSTAINLESS STEEL



Material Specification
NO.DESCRIPTIONCARBON STEELL.T CARBON STEELSTAINLESS STEEL
1BOLTA193 B7A320 L7A193 B8M
2O-RINGNBRNBRNBR
3BOTTOMCARBON STEELCARBON STEELSTAINLESS STEEL
4LOWER SHAFTA182 F6AA182 F6AA182 F304/F316
5DRAIN PLUGCARBON STEELCARBON STEELSTAINLESS STEEL
6SEAT RINGA105+ENPA350 LF2+ENPA182 F304/F316
7COIL SPRING65Mn65Mn65Mn
8LOWER ADJUSTING GASKETCARBON STEELCARBON STEELSTAINLESS STEEL
9SLIDING BEARINGSTAINLESS STEELSTAINLESS STEELSTAINLESS STEEL
10BALLA105+ENPA350 LF2+ENPA182 F304/F316
11BODYA216 WCBA352 LCCA351 CF8/CF8M
12O-RINGNBRNBRNBR
13PINCARBON STEELCARBON STEELSTAINLESS STEEL
14UPPER SHAFTA182 F6AA182 F6AA182 F304/F316
15SLIDING BEARINGSTAINLESS STEELSTAINLESS STEELSTAINLESS STEEL
16SEALING RINGCARBON STEELCARBON STEELSTAINLESS STEEL
17GLANDCARBON STEELCARBON STEELSTAINLESS STEEL
18BOLTA193 B7A320 L7A193 B8M
19BOLTA193 B7A320 L7A193 B8M
20NUTA194 2HA194 7A194 8M
21PACKING GASKETRPTFERPTFERPTFE
22PACKINGRPTFERPTFERPTFE
23PACKINGRPTFERPTFERPTFE
24BOLTA193 B7A320 L7A193 B8M
25NUTA194 2HA194 7A194 8M
26PINCARBON STEELCARBON STEELSTAINLESS STEEL
27WORM GEAR---
28YOKECARBON STEELCARBON STEELCARBON STEEL
29BOLTA193 B7A320 L7A193 B8M
30NUTA194 2HA194 7A194 8M
31PACKING GLANDA216 WCBA352 LCCA351 CF8/CF8M
32O-RINGNBRNBRNBR
33O-RINGNBRNBRNBR
34O-RINGNBRNBRNBR
35BOLTA193 B7A320 L7A193 B8M
36NUTA194 2HA194 7A194 8M
37BONNETA216 WCBA352 LCCA351 CF8/CF8M
38UPPER ADJUSTING GASKETCARBON STEELCARBON STEELSTAINLESS STEEL
39O-RINGNBRNBRNBR
40O-RINGNBRNBRNBR
41BASECARBON STEELCARBON STEELSTAINLESS STEEL



Material Specification
NO.DESCRIPTIONCARBON STEELL.T CARBON STEELSTAINLESS STEEL
1RIGHT-BODYA216 WCBA352 LCCA351 CF8/CF8M
2SEAT RINGA105+ENPA350 LF2+ENPA182 F304/F316
3BALLA105+ENPA350 LF2+ENPA182 F304/F316
4BOLTA193 B7A320 L7A193 B8M
5O-RINGNBRNBRNBR
6AXLEA182 F6AA182 F6AA182 F304/F316
7O-RINGNBRNBRNBR
8AXLESTAINLESS STEELSTAINLESS STEELSTAINLESS STEEL
9SEALRPTFERPTFERPTFE
10O-RINGNBRNBRNBR
11SPRING65Mn65Mn65Mn
12BOLTA193 B7A320 L7A193 B8M
13NUTA194 2HA194 7A194 8M
14LEFT-BODYA216 WCBA352 LCCA351 CF8/CF8M
15GLANDCARBON STEELCARBON STEELSTAINLESS STEEL
16BOLTA193 B7A320 L7A193 B8M
17O-RINGNBRNBRNBR
18SHAFTA182 F6AA182 F6AA182 F304/F316
19GASKETCARBON STEELCARBON STEELSTAINLESS STEEL
20LIMITING PLATECARBON STEELCARBON STEELSTAINLESS STEEL
21LEVER---
22PACKING GLANDA216 WCBA352 LCCA351 CF8/CF8M
23PACKINGRPTFERPTFERPTFE
24BOLTA193 B7A320 L7A193 B8M
25O-RINGNBRNBRNBR
26THRUST GASKETRPTFERPTFERPTFE
27ROUND-PINCARBON STEELCARBON STEELSTAINLESS STEEL


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